The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 16, 2015

Filed:

Nov. 24, 2010
Applicants:

Xin Deng, Rogers, AR (US);

Debangshu Banerjee, Springdale, AR (US);

Michael Wilfert, Mistelgau, DE;

Inventors:

Xin Deng, Rogers, AR (US);

Debangshu Banerjee, Springdale, AR (US);

Michael Wilfert, Mistelgau, DE;

Assignee:

Kennametal Inc., Latrobe, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E21B 10/46 (2006.01); C04B 35/56 (2006.01); C22C 29/06 (2006.01);
U.S. Cl.
CPC ...
C04B 35/5607 (2013.01); C04B 35/5611 (2013.01); C04B 35/5622 (2013.01); C04B 35/5626 (2013.01); C22C 29/06 (2013.01); C04B 2235/3839 (2013.01); C04B 2235/3843 (2013.01); C04B 2235/3847 (2013.01); C04B 2235/40 (2013.01); C04B 2235/404 (2013.01); C04B 2235/405 (2013.01); C04B 2235/407 (2013.01); C04B 2235/42 (2013.01); C04B 2235/421 (2013.01); C04B 2235/428 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/5445 (2013.01); C04B 2235/80 (2013.01); C04B 2235/96 (2013.01);
Abstract

The present invention includes a matrix powder system comprising one or more polycrystalline carbides, binderless carbides, or a combination thereof, a composite comprising the matrix powder system and a metal bond phase, a matrix bit body for a drill bit for oil and gas drilling made of this composite material, and a drill bit for oil and gas drilling comprising the matrix bit body and at least one cutter. The polycrystalline and/or binderless carbides may comprise carbides of W, Ti, V, Cr, Nb, Mo, Ta, Hf, Zr, or a combination thereof. The binderless carbides have less than 3 wt. % binder and the binderless and/or polycrystalline carbides may have a grain size of ≦15 μm and a hardness of ≧1900 HV (0.5 kgf). Additional ceramic components and/or metals may also be present in the matrix powder system. Alternatively, the composite material may be present on only a portion of the matrix bit body surface.


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