The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 16, 2015

Filed:

Aug. 30, 2011
Applicants:

Gary B. Merrill, Orlando, FL (US);

Cora Schillig, Orlando, FL (US);

Andrew J. Burns, Longwood, FL (US);

John R. Paulus, Afton, VA (US);

Inventors:

Gary B. Merrill, Orlando, FL (US);

Cora Schillig, Orlando, FL (US);

Andrew J. Burns, Longwood, FL (US);

John R. Paulus, Afton, VA (US);

Assignees:

SIEMENS AKTIENGESELLSCHAFT, München, DE;

MIKRO SYSTEMS, INC, Charlottesville, VA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/00 (2006.01); B22F 3/10 (2006.01); B22F 7/02 (2006.01); B22F 3/105 (2006.01); B32B 15/16 (2006.01); B82Y 30/00 (2011.01);
U.S. Cl.
CPC ...
B22F 3/105 (2013.01); B22F 7/02 (2013.01); B32B 15/16 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/666 (2013.01); C04B 2235/95 (2013.01); C04B 2235/9607 (2013.01); C04B 2235/9615 (2013.01); B82Y 30/00 (2013.01);
Abstract

A method of forming a ceramic layer on a metal substrate. A substrate () is formed () from a powder () of the metal, and may optionally be partially sintered (). A layer () of powdered ceramic is formed () on or applied against the substrate (). The ceramic powder may include a proportion of nano-sized particles effective to reduce the ceramic sintering temperature and to increase the sintering shrinkage of the ceramic layer to more closely match that of the metal substrate. The substrate and layer are then co-sintered () at a temperature and for a duration that densifies and bonds them, producing a metal/ceramic layered material system with low interface stress that is durable to temperature variations in a gas turbine. Spark plasma sintering () may be used to sinter and/or co-sinter substrate and layer materials that normally cannot be sintered.


Find Patent Forward Citations

Loading…