The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 09, 2015

Filed:

Sep. 30, 2013
Applicants:

Matthew A. Davis, Orange, CA (US);

Reed Alan Bradford, Peachtree City, GA (US);

Ellis W. Patrick, Sharpsburg, GA (US);

Inventors:

Matthew A. Davis, Orange, CA (US);

Reed Alan Bradford, Peachtree City, GA (US);

Ellis W. Patrick, Sharpsburg, GA (US);

Assignee:

Cooper Technologies Company, Houston, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F21V 5/00 (2006.01); F21K 99/00 (2010.01); B29C 45/14 (2006.01); F21S 2/00 (2006.01); F21S 4/00 (2006.01); F21V 5/04 (2006.01); F21V 17/10 (2006.01); F21V 31/03 (2006.01); H05K 3/30 (2006.01); B29C 65/48 (2006.01); F21Y 101/02 (2006.01); F21Y 105/00 (2006.01);
U.S. Cl.
CPC ...
F21K 9/50 (2013.01); B29C 45/14467 (2013.01); B29C 45/14639 (2013.01); F21S 2/005 (2013.01); F21S 4/008 (2013.01); F21V 5/007 (2013.01); F21V 5/04 (2013.01); F21V 17/101 (2013.01); F21V 31/03 (2013.01); F21Y 2101/02 (2013.01); F21Y 2105/001 (2013.01); H05K 3/30 (2013.01); B29C 65/48 (2013.01); B29C 65/483 (2013.01);
Abstract

A light module includes one or more LEDs coupled to a circuit board, a lens disposed over at least one LED, and an adhesive layer disposed between each LED and the lens. A flange extends from at least one side of the lens. The adhesive layer fixes the lens in an optical alignment over the corresponding LED. The adhesive layer includes at least one of a non-permeable layer with an adhesive material on the top and bottom surfaces, a gas-permeable layer with an adhesive material on the top and bottom surfaces, a deposited material, and an over mold material. An alignment tool including one or more optical recesses and one or more alignment features is used in the assembly of at least one of an optical assembly and a light module that includes the optical assembly. The alignment tool facilitates precise alignment of the lenses over the LEDs.


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