The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 2015

Filed:

May. 30, 2008
Applicants:

Lijun Song, Ann Arbor, MI (US);

Jyoti Mazumder, Ann Arbor, MI (US);

Inventors:

Lijun Song, Ann Arbor, MI (US);

Jyoti Mazumder, Ann Arbor, MI (US);

Assignee:

DM3D Technology, LLC, Troy, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 26/34 (2014.01); B23K 26/14 (2014.01); B23K 26/03 (2006.01); B23K 26/12 (2014.01);
U.S. Cl.
CPC ...
B23K 26/1411 (2013.01); B23K 26/03 (2013.01); B23K 26/032 (2013.01); B23K 26/034 (2013.01); B23K 26/038 (2013.01); B23K 26/123 (2013.01);
Abstract

A direct metal deposition (DMD) process is stabilized by monitoring the temperature and the shape of the melt pool during deposition, applying a recursive least square (RLS) model estimation algorithm to adaptively identify process characteristics in accordance with the temperature and the shape of the melt pool, and delivering the process characteristics to a generalized predictive controller with input constraints to control the process. The process may be controlled by adjusting laser power or by adjusting the speed of the movement of the laser. In the preferred embodiment the temperature is monitored using a two-color pyrometer, and the shape of the melt pool is monitored by detecting the edge of the melt pool with a camera and/or photodetector.


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