The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 9040153 B1

PDF
Full Text
Expired
Date of Patent:
May. 26, 2015

Filed:

Jun. 07, 2012
Applicant:

Lee K. Yeung, Vernon Hills, IL (US);

Inventor:

Lee K. Yeung, Vernon Hills, IL (US);

Assignee:

USG INTERIORS, INC., Chicago, IL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/26 (2006.01); B32B 13/14 (2006.01); C04B 28/14 (2006.01); C04B 41/50 (2006.01); E04B 9/04 (2006.01); C04B 41/00 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
B32B 13/14 (2013.01); C04B 28/14 (2013.01); C04B 41/5085 (2013.01); E04B 9/045 (2013.01); B32B 2262/108 (2013.01); B32B 2419/00 (2013.01); C04B 2111/00094 (2013.01); C04B 2111/00603 (2013.01); C04B 2111/00612 (2013.01); C04B 41/009 (2013.01);
Abstract

Sag in ceiling tiles is reduced by the present coated ceiling tile and method which decreases sag in the coated ceiling tiles. Calcined gypsum and water are combined to form a coating which is applied to the back side of a base ceiling tile in a thin layer of about 100 micrometer to about 1000 micrometers. The coating optionally includes a set time modifier. This method makes a coated ceiling tile from a base ceiling tile having a front side and a back side opposing the front side. The coating is applied to the back side of the base ceiling tile, the coating comprising an interlocking matrix of calcium sulfate dihydrate. Optionally, remnants of the set time modifier are present within interstices in the gypsum matrix. The remnants of the set time molecule include ions, molecules, particles or combinations thereof.


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