The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 12, 2015

Filed:

Dec. 15, 2011
Applicants:

Peter Dore Rawlinson, Evesham, GB;

Nicholas John Sampson, Rolling Hills Estates, CA (US);

Nicholas Robert Kalayjian, San Carlos, CA (US);

Vincent George Johnston, Half Moon Bay, CA (US);

David Fred Nelson, Menlo Park, CA (US);

Gary Allen Pinkley, Fremont, CA (US);

Wulfer Adrijan DE Bruijn, Redwood City, CA (US);

Benjamin David Dettmann, San Francisco, CA (US);

Nicolas Verzeni, San Francisco, CA (US);

Michael Raj Kubba, Mountain View, CA (US);

Edwin M. Pearce, Jr., San Francisco, CA (US);

Jim Robbins, San Francisco, CA (US);

Inventors:

Peter Dore Rawlinson, Evesham, GB;

Nicholas John Sampson, Rolling Hills Estates, CA (US);

Nicholas Robert Kalayjian, San Carlos, CA (US);

Vincent George Johnston, Half Moon Bay, CA (US);

David Fred Nelson, Menlo Park, CA (US);

Gary Allen Pinkley, Fremont, CA (US);

Wulfer Adrijan de Bruijn, Redwood City, CA (US);

Benjamin David Dettmann, San Francisco, CA (US);

Nicolas Verzeni, San Francisco, CA (US);

Michael Raj Kubba, Mountain View, CA (US);

Edwin M. Pearce, Jr., San Francisco, CA (US);

Jim Robbins, San Francisco, CA (US);

Assignee:

Tesla Motors, Inc., Palo Alto, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 9/00 (2006.01); H02K 9/19 (2006.01); H02K 9/22 (2006.01); H02K 9/20 (2006.01); H02K 5/20 (2006.01); H02K 7/00 (2006.01); H02K 11/00 (2006.01); B60L 1/00 (2006.01); B60L 3/00 (2006.01); B60L 11/00 (2006.01); B60L 11/18 (2006.01);
U.S. Cl.
CPC ...
H02K 9/19 (2013.01); H02K 9/22 (2013.01); H02K 9/20 (2013.01); H02K 5/20 (2013.01); H02K 7/006 (2013.01); H02K 11/0073 (2013.01); Y02T 10/641 (2013.01); B60L 1/003 (2013.01); B60L 3/003 (2013.01); B60L 3/0061 (2013.01); B60L 11/005 (2013.01); B60L 11/1803 (2013.01); B60L 11/1816 (2013.01); B60L 11/1864 (2013.01); B60L 2210/10 (2013.01); B60L 2240/34 (2013.01); B60L 2240/36 (2013.01); B60L 2240/525 (2013.01); Y02T 10/7088 (2013.01); Y02T 10/7005 (2013.01); Y02T 10/7022 (2013.01); Y02T 10/7061 (2013.01); Y02T 10/7216 (2013.01); Y02T 90/121 (2013.01); Y02T 90/14 (2013.01); Y02T 90/127 (2013.01);
Abstract

An integrated drive system assembly is provided that combines an electric motor, a power inverter assembly and a gearbox into a single, multi-piece enclosure. Combining these components into a single enclosure reduces weight, reduces drive system complexity, reduces system volume, simplifies assembly integration into an electric vehicle, reduces manufacturing cost, allows the flexible and lengthy electrical cables between the power inverter and the electric motor to be replaced with short, low loss, rigid bus bars, and simplifies component cooling by allowing the use of a common thermal management system, i.e., a mutual thermal management system. The common thermal management system includes a liquid coolant loop that is thermally coupled to the electric motor, the power inverter assembly and the gearbox.


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