The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 24, 2015

Filed:

Dec. 18, 2006
Applicants:

Yi Fang, Provo, UT (US);

Charles Jeffrey Claunch, Payson, UT (US);

Inventors:

Yi Fang, Provo, UT (US);

Charles Jeffrey Claunch, Payson, UT (US);

Assignee:

Smith International, Inc., Houston, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 9/00 (2006.01); B32B 15/04 (2006.01); B24D 3/02 (2006.01); C09C 1/68 (2006.01); C09K 3/14 (2006.01); E21B 10/567 (2006.01); C01B 31/06 (2006.01); C22C 1/10 (2006.01); C22C 26/00 (2006.01);
U.S. Cl.
CPC ...
E21B 10/567 (2013.01); C01B 31/06 (2013.01); C22C 1/1036 (2013.01); B22F 2999/00 (2013.01); C22C 26/00 (2013.01); C22C 2204/00 (2013.01);
Abstract

Polycrystalline ultra-hard materials and compacts comprise an ultra-hard material body having a polycrystalline matrix of bonded together ultra-hard particles, e.g., diamond crystals, and a catalyst material disposed in interstitial regions within the polycrystalline matrix. The material microstructure is substantially free of localized concentrations, regions or volumes of the catalyst material or other substrate constituent. The body can include a region extending a depth from a body working surface and that is substantially free of the catalyst material. The compact is produced using a multi-stage HPHT process, e.g., comprising two HPHT process conditions, wherein during a first stage HPHT process the catalyst material is melted and only partially infiltrates the precursor ultra-hard material, and during a second stage further catalyst material infiltrates the precursor ultra-hard material to produce a fully sintered compact.


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