The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 17, 2015

Filed:

Dec. 31, 2012
Applicant:

Itn Energy Systems, Inc., Littleton, CO (US);

Inventors:

Bruce Roy Lanning, Littleton, CO (US);

Michael Wayne Stowell, Jr., Loveland, CO (US);

Brian Spencer Berland, Morrison, CO (US);

Andrew Colclasure, Littleton, CO (US);

Assignee:

ITN Energy Systems, Inc., Littlton, CO (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01M 8/22 (2006.01); H01M 12/08 (2006.01); H01M 4/86 (2006.01); H01M 4/38 (2006.01);
U.S. Cl.
CPC ...
H01M 12/08 (2013.01); H01M 4/861 (2013.01); H01M 4/382 (2013.01); Y02E 60/50 (2013.01);
Abstract

This disclosure describes metal-air battery devices that are rechargeable, thin film, and all solid-state. The disclosure further describes methods of manufacturing rechargeable, thin film, all solid-state, metal-air batteries. The devices disclosed include a porous cathode structure with an electrolyte incorporated therein. The porous cathode structure may be designed to contain pores of at least two distinct sizes (i.e., having bimodal pore size distribution), a smaller one to increase the active surface area of the cathode and a larger to facilitate the transport of gas-phase oxygen through the cathode. The methods disclosed include using pulsed microwave plasma enhanced chemical vapor deposition (p-μPECVD) to dynamically grow an electrolyte layer on the surface of the carbon within, or a desired portion of, the cathode structure.


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