The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 06, 2015

Filed:

Sep. 15, 2011
Applicants:

BO Kou, Albany, CA (US);

Julie Chabot, Novato, CA (US);

Inventors:

Bo Kou, Albany, CA (US);

Julie Chabot, Novato, CA (US);

Assignee:

Chevron U.S.A. Inc., San Ramon, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 38/48 (2006.01); C10G 47/02 (2006.01); C10G 47/26 (2006.01); C10G 65/00 (2006.01); C10G 65/10 (2006.01); C10G 65/18 (2006.01);
U.S. Cl.
CPC ...
C10G 47/02 (2013.01); C10G 47/26 (2013.01); C01G 47/32 (2013.01); C10G 65/00 (2013.01); C10G 65/10 (2013.01); C10G 65/18 (2013.01); C10G 2300/701 (2013.01); C10G 2300/802 (2013.01); C10G 2300/205 (2013.01); C10G 2300/206 (2013.01);
Abstract

A method to prepare an improved catalyst feed to a system to upgrade heavy oil. The method comprises: providing a spent catalyst that has been used in a hydroprocessing operation has with a solid content ranging from 5 to 50 wt. % in soluble hydrocarbons and having less than 80% but more than 10% of original catalytic activity; removing at least 50% of the soluble hydrocarbons removed in a deoiling step; treating the deoiled spent catalyst with a treating solution containing at least one of plain water, a mineral acid, an oxidizing agent, and combinations thereof to reduce the concentration of at least one metal contaminant in the deoiled spent catalyst by at least 40%. After treatment, the treated deoiled spent catalyst is slurried in a hydrocarbon medium, and fed to the heavy oil upgrade system as part of the catalyst feed system with a fresh slurry catalyst.


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