The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 23, 2014

Filed:

Nov. 07, 2012
Applicants:

Claudia Querner, Ludwigshafen, DE;

Andrian Milanov, Mannheim, DE;

Stephan Schunk, Heidelberg, DE;

Andreas Strasser, Neckarsteinach, DE;

Guido Wasserschaff, Neckargemuend, DE;

Thomas Roussiere, Mannheim, DE;

Inventors:

Claudia Querner, Ludwigshafen, DE;

Andrian Milanov, Mannheim, DE;

Stephan Schunk, Heidelberg, DE;

Andreas Strasser, Neckarsteinach, DE;

Guido Wasserschaff, Neckargemuend, DE;

Thomas Roussiere, Mannheim, DE;

Assignee:

BASF SE, Ludwigshafen, DE;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01J 21/10 (2006.01); B01J 23/02 (2006.01); B01J 23/78 (2006.01); B01J 37/04 (2006.01); B01J 37/08 (2006.01); B01J 37/14 (2006.01); B01J 23/755 (2006.01); C10L 3/06 (2006.01); C10L 3/08 (2006.01); C07C 1/04 (2006.01); C07C 1/12 (2006.01); B01J 35/00 (2006.01); B01J 35/10 (2006.01); B01J 23/00 (2006.01); B01J 37/00 (2006.01); B01J 37/02 (2006.01); B01J 35/02 (2006.01); B01J 27/236 (2006.01);
U.S. Cl.
CPC ...
B01J 21/10 (2013.01); B01J 23/755 (2013.01); B01J 35/002 (2013.01); B01J 35/1085 (2013.01); B01J 35/023 (2013.01); B01J 23/005 (2013.01); C10L 3/08 (2013.01); B01J 35/1014 (2013.01); B01J 37/04 (2013.01); B01J 35/006 (2013.01); B01J 35/1061 (2013.01); B01J 37/0009 (2013.01); B01J 23/02 (2013.01); B01J 37/08 (2013.01); C10L 3/06 (2013.01); B01J 35/109 (2013.01); B01J 37/0201 (2013.01); B01J 27/236 (2013.01); B01J 35/1038 (2013.01); B01J 35/0006 (2013.01); C07C 1/12 (2013.01); C07C 1/04 (2013.01); B01J 37/0036 (2013.01); B01J 23/78 (2013.01); B01J 37/14 (2013.01);
Abstract

The present invention relates to a process for producing a catalyst for carrying out methanation reactions. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds brought into contact with one another are intimately mixed, thermally treated so that the metal salt fraction melts and subsequently subjected to a low-temperature calcination step and a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises/contains nickel nitrate hexahydrate. The hydrotalcite-comprising starting material is preferably hydrotalcite or a hydrotalcite-like compound as starting material, and the hydrotalcite-comprising starting material preferably comprises magnesium and aluminum as metal species. The catalyst of the invention is preferably used for carrying out methanation reactions at elevated pressures (from 10 to 50 bar) and elevated temperatures.


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