The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 16, 2014

Filed:

Mar. 05, 2009
Applicants:

Guillem Vachon, Quebec, CA;

Claude Gelinas, Montreal, CA;

Inventors:

Guillem Vachon, Quebec, CA;

Claude Gelinas, Montreal, CA;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 1/02 (2006.01); H01F 1/24 (2006.01); C22C 33/02 (2006.01); H01F 1/33 (2006.01); H01F 41/02 (2006.01);
U.S. Cl.
CPC ...
H01F 1/24 (2013.01); B22F 1/02 (2013.01); C22C 33/0228 (2013.01); H01F 1/33 (2013.01); H01F 41/0246 (2013.01); B22F 2998/10 (2013.01);
Abstract

The present invention relates to ferromagnetic powders with an electrically insulating layer on iron particles intended for the manufacture of components having improved soft magnetic properties at low and medium frequencies. The invention comprises an iron powder coated with a dielectric insulating layer comprising boron bearing compounds to form an insulated ferromagnetic powder. The present invention also relates to a method of making these insulated ferromagnetic powders. The present invention further relates to a method of synthesizing a product made from insulated ferromagnetic powders via a post-heat treatment at a moderate temperature (300° C. to 700° C.), to form a glass-like coating which acts as an electrical insulator. A preferred embodiment of the present invention is obtained when small amounts of alkali bearing compounds are added to the precursors to modify the coating chemistry and significantly increase the electrical resistivity after heat treatment.


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