The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 16, 2014

Filed:

Sep. 06, 2011
Applicants:

Stanley B. Roedel, Budd Lake, NJ (US);

Eugene Gaw, Parsippany, NJ (US);

Vincent Cole, Rockaway, NJ (US);

Inventors:

Stanley B. Roedel, Budd Lake, NJ (US);

Eugene Gaw, Parsippany, NJ (US);

Vincent Cole, Rockaway, NJ (US);

Assignee:

Automatic Switch Company, Florham Park, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 45/14 (2006.01); H01F 41/04 (2006.01); H01F 41/12 (2006.01); H01F 41/10 (2006.01); H01F 5/00 (2006.01);
U.S. Cl.
CPC ...
B29C 45/14639 (2013.01); B29C 45/14655 (2013.01); H01F 41/04 (2013.01); B29C 2045/14131 (2013.01); B29C 2045/14139 (2013.01); B29C 45/14426 (2013.01); H01F 41/127 (2013.01); B29C 2045/14959 (2013.01); B29C 45/14491 (2013.01); H01F 41/10 (2013.01);
Abstract

A method of sealing coil leads during encapsulation by placing a lead of a coil in a tube, such that there remains a gap between the lead and the tube; placing the coil in a mold such that the gap remains open to an environment surrounding the mold; and injecting encapsulation material into the closed mold in a liquid state under pressure, thereby causing the material to flow through the gap toward the environment. Injecting encapsulation material into the mold may be done at a rate, temperature, and/or environmental temperature to cause the material to solidify before passing through the gap into the environment. In any case, there is no need to seal the mold to the leads. Each lead of the coil may be placed into an individual tube and/or the tubes may be is formed within a single sleeve.


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