The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 25, 2014

Filed:

Oct. 01, 2007
Applicants:

Geoffrey F. Wensel, Vancouver, CA;

Robert W. Suggitt, Burnaby, CA;

Inventors:

Geoffrey F. Wensel, Vancouver, CA;

Robert W. Suggitt, Burnaby, CA;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 47/00 (2006.01); B29C 47/88 (2006.01); B29C 55/02 (2006.01); E04D 5/06 (2006.01); C08L 23/06 (2006.01); C08J 5/18 (2006.01); C08L 23/08 (2006.01); B29C 43/00 (2006.01); B29K 105/26 (2006.01); B29C 43/24 (2006.01); B29L 31/10 (2006.01);
U.S. Cl.
CPC ...
E04D 5/06 (2013.01); C08J 2323/06 (2013.01); B29K 2105/26 (2013.01); B29C 43/24 (2013.01); B29L 2031/108 (2013.01); C08L 23/06 (2013.01); B29L 2031/10 (2013.01); C08J 5/18 (2013.01); C08L 23/0815 (2013.01); B29C 43/003 (2013.01);
Abstract

A method of making a sheet of building material, useful for roofing or siding applications, and the sheet material made by such method. A mixture of a thermoplastic resin and mineral filler is prepared, the resin comprising about 10% to 40% by weight of the mixture and the filler comprising about 60% to 90% by weight. The mixture is mixed at a temperature above the melting point of the resin and is formed into a sheet at such temperature. The sheet is allowed to cool until the surface is at a temperature below the midpoint of the melting range of the thermoplastic resin, e.g. in the range of 210 to 220 degrees F. (99 to 104 degrees C.), for polyethylene, at which point it is strained by passing it through calendering rollers. The sheet material made by this process, having a high concentration of mineral filler, is fire resistant, durable, ductile, of moderate weight and resistant to weathering. It can be produced using relatively inexpensive manufacturing equipment. The sheet material can incorporate a high proportion of recycled resin, such as recycled high density polyethylene.


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