The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 21, 2014

Filed:

Aug. 31, 2012
Applicants:

James Pfau, Kirkland, IL (US);

Stephen Hart, Marengo, IL (US);

James Bryant, Chicago, IL (US);

Inventors:

James Pfau, Kirkland, IL (US);

Stephen Hart, Marengo, IL (US);

James Bryant, Chicago, IL (US);

Assignee:

Masonite Corporation, Tampa, FL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 17/02 (2006.01); E06B 3/82 (2006.01); B32B 5/26 (2006.01); E06B 3/70 (2006.01);
U.S. Cl.
CPC ...
E06B 3/822 (2013.01); E06B 2003/7051 (2013.01); B32B 5/26 (2013.01); B32B 17/02 (2013.01); B32B 2419/00 (2013.01); B32B 2375/00 (2013.01); B32B 2309/04 (2013.01); E06B 2003/723 (2013.01); B32B 2607/00 (2013.01); B32B 2309/02 (2013.01);
Abstract

An impact resistant door skin, a door including the same, and a method of manufacturing an impact resistant door skin from a pre-formed door skin are provided. The method includes the steps of providing at least one preformed door skin and applying adhesive to a rear side of the at least one preformed door skin. A fiberglass mesh mat is pressed onto the rear side of the at least one preformed door skin. Then, chopped glass fibers coated with adhesive are sprayed onto the rear side of the at least one preformed door skin using a chopper gun to form a layer of chopped glass fibers on the fiberglass mesh mat. The performed door skin may be a molded door skin having at least one recessed panel formed therein.


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