The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 07, 2014

Filed:

Oct. 06, 2009
Applicants:

Ashoke K. Sengupta, Strongsville, OH (US);

Vincent J. Losacco, St. Charles, IL (US);

Jerald W. Darlington, Jr., Marengo, IL (US);

Inventors:

Ashoke K. SenGupta, Strongsville, OH (US);

Vincent J. Losacco, St. Charles, IL (US);

Jerald W. Darlington, Jr., Marengo, IL (US);

Assignee:

Amcol International Corp., Hoffman Estates, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22C 1/22 (2006.01); C08G 18/63 (2006.01); C08H 7/00 (2011.01); C08L 97/00 (2006.01); C08L 99/00 (2006.01); C08G 18/08 (2006.01); C08L 75/00 (2006.01); C08G 18/67 (2006.01); C08L 71/02 (2006.01); C09D 7/00 (2006.01); C09D 7/02 (2006.01); C08G 18/64 (2006.01);
U.S. Cl.
CPC ...
C08G 18/0876 (2013.01); C08L 71/02 (2013.01); C09D 7/002 (2013.01); C09D 7/02 (2013.01); C08G 18/6492 (2013.01); C08L 97/002 (2013.01);
Abstract

Described herein, in the preferred embodiment, is a leonardite-based polyurethane resin binder that may be used, among other applications, as a binder in combination with foundry aggregate, e.g., sand, for molding or casting metal parts. The binders described herein comprise a humic substance, preferably leonardite, combined with a polymerizable polyol, an isocyanate, and a polymerization catalyst to make a polyurethane resin binder in situ in a foundry aggregate, such as sand. The lignite is mixed with the polymerizable polyol, thickening and dispersing agents as additives to improve the suspension quality and binder performance of the lignite-containing part of the binder components.


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