The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 05, 2014

Filed:

Sep. 29, 2010
Applicants:

Walter A. Scrivens, Moore, SC (US);

Hao Zhou, Boiling Springs, SC (US);

Inventors:

Walter A. Scrivens, Moore, SC (US);

Hao Zhou, Boiling Springs, SC (US);

Assignee:

Milliken & Company, Spartanburg, SC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D01F 1/02 (2006.01); D04H 1/413 (2012.01); D04H 3/005 (2012.01); D01D 5/08 (2006.01); D04H 1/541 (2012.01); D04H 1/544 (2012.01); D04H 1/549 (2012.01); D04H 1/55 (2012.01); B29C 47/00 (2006.01);
U.S. Cl.
CPC ...
D04H 1/413 (2013.01); D04H 3/005 (2013.01); D01D 5/082 (2013.01); B29C 47/0004 (2013.01); B29C 47/0014 (2013.01); D04H 1/541 (2013.01); D04H 1/544 (2013.01); D04H 1/549 (2013.01); D04H 1/55 (2013.01);
Abstract

A process for forming a nanofiber non-woven includes mixing a first and second thermoplastic polymer and a plurality of particles, then subjecting the mixture to elongational forces when the first and second polymers are in a softened condition forming nanofibers of the first polymer. Next, the mixture is brought to a condition where the temperature is below the softening temperature of the first polymer forming a first intermediate. The first intermediate is consolidated forming the second intermediate where at least 70% of the nanofibers are fused to other nanofibers. Next, at least a portion of the second polymer is removed and at least 50% of the particles are positioned adjacent a surface of the nanofibers.


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