The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 15, 2014

Filed:

Dec. 20, 2011
Applicants:

Oleg Mironov, Hercules, CA (US);

Alexander E. Kuperman, Orinda, CA (US);

Rahul Shankar Bhaduri, Moraga, CA (US);

Julie Chabot, Novato, CA (US);

Shuwu Yang, Richmond, CA (US);

Ling Jiao, Albany, CA (US);

Joseph V. Nguyen, Albany, CA (US);

Bruce Edward Reynolds, Martinez, CA (US);

Inventors:

Oleg Mironov, Hercules, CA (US);

Alexander E. Kuperman, Orinda, CA (US);

Rahul Shankar Bhaduri, Moraga, CA (US);

Julie Chabot, Novato, CA (US);

Shuwu Yang, Richmond, CA (US);

Ling Jiao, Albany, CA (US);

Joseph V. Nguyen, Albany, CA (US);

Bruce Edward Reynolds, Martinez, CA (US);

Assignee:

Chevron U.S.A. Inc., San Ramon, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 31/00 (2006.01); B01J 27/24 (2006.01); B01J 27/02 (2006.01); B01J 27/043 (2006.01); B01J 27/045 (2006.01); B01J 23/00 (2006.01); B01J 23/40 (2006.01); B01J 23/42 (2006.01); B01J 23/44 (2006.01); B01J 23/58 (2006.01); B01J 23/70 (2006.01); B01J 23/74 (2006.01); B01J 27/051 (2006.01); B01J 23/85 (2006.01); B01J 35/00 (2006.01); B01J 23/883 (2006.01); B01J 23/24 (2006.01); B01J 23/887 (2006.01); B01J 37/20 (2006.01); C10G 49/04 (2006.01); B01J 35/10 (2006.01);
U.S. Cl.
CPC ...
B01J 23/883 (2013.01); B01J 27/0515 (2013.01); B01J 35/1095 (2013.01); B01J 23/85 (2013.01); B01J 35/0073 (2013.01); B01J 35/1042 (2013.01); B01J 27/051 (2013.01); B01J 35/1019 (2013.01); B01J 23/24 (2013.01); B01J 23/8873 (2013.01); B01J 37/20 (2013.01); B01J 23/8872 (2013.01); B01J 35/1023 (2013.01); C10G 49/04 (2013.01); B01J 35/1047 (2013.01);
Abstract

A process for preparing a slurry catalyst for the upgrade of heavy oil feedstock is provided. The process employs a pressure leach solution obtained from a metal recovery process as part of the metal precursor feed. In one embodiment, the process comprises: sulfiding a pressure leach solution having at least a Group VIB metal precursor compound in solution forming a catalyst precursor, and mixing the sulfided catalyst precursor with a hydrocarbon diluent to form the slurry catalyst. In another embodiment, the pressure leach solution is mixed with a hydrocarbon diluent under high shear mixing conditions to form an emulsion, which emulsion can be sulfided in-situ upon contact with a heavy oil feedstock in the heavy oil upgrade process.


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