Multicolor electronic devices and processes of forming the same by printing

Abstract

Disclosed is process of forming a regular array of rows of subpixels on a workpiece. The subpixels having four different colors, and a subpixel pitch s. Of the four colors, q colors are formed by printing and r colors are formed by a non-printing method. The process includes the steps: (1) providing a printing head having z nozzles arranged in a row with a spacing between the nozzles of p, where z=4nand p=3s, the printing head being at a first position relative to the workpiece; (2) providing q different printing inks, one for each of the q printed colors; (3) supplying each of the printing inks to the nozzles in a regular alternating pattern; (4) printing a first set of z rows of subpixels with the printing head; (5) moving and printing in a first printing pattern by: (a) moving the workpiece laterally relative to the printing head by a distance d, where d=4ns; (b) printing a set of z rows of subpixels with the printing head; (6) moving and printing in a second printing pattern by: (c) moving the workpiece laterally relative to the printing head by a distance d, where d=d; (d) printing a set of z rows of subpixels with the printing head; (7) moving and printing in a third printing pattern by: (e) moving the workpiece laterally relative to the printing head by a distance d, where d=4ns, such that d+d+d=pz; and (f) printing a set of z rows of subpixels with the printing head; (8) repeating steps (5) through (7) multiple times in the same order; and (9) applying r colors by a non-printing method.