The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 14, 2013

Filed:

May. 25, 2011
Applicants:

Keita Muneuchi, Tsurugashima, JP;

Yusuke Kito, Tsurugashima, JP;

Takeo Ohaga, Tsurugashima, JP;

Hisashi Yano, Tsurugashima, JP;

Inventors:

Keita Muneuchi, Tsurugashima, JP;

Yusuke Kito, Tsurugashima, JP;

Takeo Ohaga, Tsurugashima, JP;

Hisashi Yano, Tsurugashima, JP;

Assignee:

Toko, Inc., Tsurugashima-Shi, Saitama-Ken, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 7/06 (2006.01);
U.S. Cl.
CPC ...
Abstract

A coil component, in which a space on an outer periphery of a winding interposed between a pair of flange portion is coated with a resin with magnetic powder, has a problem of long-term reliability that a thermosetting resin expands and contracts due to change in a temperature and the flange portions are fatigued to be broken. An object of the present invention is to provide the coil component of which core is hardly broken even when the resin with magnetic powder expands and contracts and a method of manufacturing the same. In order to solve the above-described problem, the method of manufacturing the coil component according to one embodiment of the present invention is a method of manufacturing a coil component including a drum-shaped core including a winding core portion and a pair of flange portions provided on both ends in an axial direction of the winding core portion, and a winding wound around the winding core portion, including applying a mold releasing agent for providing a gap on at least one of opposed surfaces of the pair of flange portions, winding the winding around the winding core portion, applying a resin with magnetic powder formed of a thermosetting resin to a space on an outer periphery of the winding interposed between the pair of flange portions, and thermally curing the resin with magnetic powder.


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