The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 11, 2012

Filed:

Jul. 22, 2009
Applicants:

Alan Smithies, Overland Park, KS (US);

Jack T. Clements, Lee's Summit, MO (US);

Cynthia Polizzi, Lee's Summit, MO (US);

Inventors:

Alan Smithies, Overland Park, KS (US);

Jack T. Clements, Lee's Summit, MO (US);

Cynthia Polizzi, Lee's Summit, MO (US);

Assignee:

BHA Group, Inc, Kansas City, MO (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01D 53/22 (2006.01); B01D 39/16 (2006.01); B01D 46/52 (2006.01); B32B 37/04 (2006.01);
U.S. Cl.
CPC ...
Abstract

A composite filter media structure and an associated method of making are provided. The structure includes a base substrate that includes a nonwoven fabric substrate formed from a plurality of bicomponent synthetic fibers using a spunbond process. The composite filter media structure includes a surface layer deposited on one side of the base substrate where a thermal lamination process can be used to combine the base substrate and the surface layer. The surface layer is formed from a microporous expanded polytetrafluoroethylene membrane. In one aspect, the base substrate and the surface layer are configured to provide greater than 95% and equal to or less than 99.5% filtration efficiency measured in accordance with an EN 1822 test method. In another aspect, the filter media includes an embossing pattern or a plurality of corrugations formed using opposing rollers at a temperature of about 90° C. to about 140° C.


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