The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 10, 2012

Filed:

Apr. 15, 2009
Applicant:

John D. Sullivan, Fremont, CA (US);

Inventor:

John D. Sullivan, Fremont, CA (US);

Assignee:

Alzeta Corporation, Santa Clara, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
F23D 14/14 (2006.01);
U.S. Cl.
CPC ...
Abstract

A burner surface and creation method are provided. The burner surface includes a frame with a compact layer of unsintered metal and ceramic fibers that have been vacuum cast to a surface of the frame. The layer of unsintered metal and ceramic fibers is not greater than 0.5 inches, and is created without using substantial amounts of polymer pore forming or binding agents. The frame and compact layer additionally include a plurality of apertures that form holes through the burner surface plate. The burner surface plate may be formed by attaching a perforated screen to a fixture, inserting pins through apertures in the screen, introducing a suspension of metal and ceramic fibers into a space above the screen, vacuum casting the metal and ceramic fibers onto the screen to form a layer of metal and ceramic fibers, removing the plurality of pins from the apertures to form a corresponding set of apertures through the layer of metal and ceramic fibers, drying the layer of metal and ceramic fibers to remove moisture, applying colloidal silica to the layer of metal and ceramic fibers, and drying the burner surface.


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