The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 10, 2012

Filed:

Sep. 29, 2007
Applicants:

Michael D. Tucker, Henniker, NH (US);

Charles M. Coushaine, Rindge, NH (US);

Daniel D. Devir, South Sutton, NE (US);

Paul Okerholm, West Gardner, ME (US);

Douglas Bottom, Keene, NH (US);

Stuart K. Denham, Waldoboro, ME (US);

Inventors:

Michael D. Tucker, Henniker, NH (US);

Charles M. Coushaine, Rindge, NH (US);

Daniel D. Devir, South Sutton, NE (US);

Paul Okerholm, West Gardner, ME (US);

Douglas Bottom, Keene, NH (US);

Stuart K. Denham, Waldoboro, ME (US);

Assignee:

OSRAM SYLVANIA Inc., Danvers, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 7/06 (2006.01);
U.S. Cl.
CPC ...
Abstract

Traditional methods of making headlamp coils have left a portion of the coils with slightly irregular forms. These irregularities can result in defects in the ultimate beam pattern. Accommodating these defects in robust lamp and headlamp optical systems can reduce the performance that might otherwise be available. The preferred coil is therefore continuously coiled as a straight body, and carefully cut into segments. Subsequently, legs are welded to the coil segment ends. The coil is then left substantially undistorted by the manufacturing process that would otherwise normally leave a portion of the coils distorted. The method particularly enables a functional center leg coil.


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