The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Jul. 03, 2012
Filed:
May. 29, 2009
Shyh-chin Huang, Latham, NY (US);
Stephen Francis Rutkowski, Duanesburg, NY (US);
Michael Francis Xavier Gigliotti, Jr., Niskayuna, NY (US);
Roger John Petterson, Sun City West, AZ (US);
Lawrence Bernard Kool, Niskayuna, NY (US);
Shyh-Chin Huang, Latham, NY (US);
Stephen Francis Rutkowski, Duanesburg, NY (US);
Michael Francis Xavier Gigliotti, Jr., Niskayuna, NY (US);
Roger John Petterson, Sun City West, AZ (US);
Lawrence Bernard Kool, Niskayuna, NY (US);
General Electric Company, Niskayuna, NY (US);
Abstract
A casting process and apparatus for producing directionally-solidified castings, and castings produced therewith. The process entails applying a facecoat slurry to a surface within a mold cavity to form a continuous solid facecoat on the surface, introducing a molten metal alloy into the mold cavity so that the molten metal alloy contacts the facecoat, and then immersing the mold in a liquid coolant to cool and solidify the molten metal alloy and form a casting of the metal alloy, during which an oxide layer forms on the casting surface. The facecoat is sufficiently adherent to the oxide layer such that at least a portion of the facecoat detaches from the mold surface and remains tightly adhered to the casting surface in the event the casting contracts during cooling. The facecoat contains at least 60 weight percent of a first phase of yttria, and the balance of the facecoat is a binder phase of an inorganic material.