Article manufacturing process

Abstract

A substrate having a surface representative of the geometric shape of the article is first modeled. Then, a plurality of paths for placing tape strips upon the substrate are serially defined. The first path is defined by first starting coordinates and an initial angle such that it follows a natural path along the surface of the modeled substrate. Subsequent paths are also defined by their respective starting coordinates and initial angles, wherein the starting coordinates are disposed adjacent a adjacent path and the initial angle causes the subsequent path to follow a natural path along the modeled substrate. The starting coordinates are adjusted to minimize a minimum gap between the adjacent paths, and the initial angle is adjusted to minimize an average gap between adjacent paths, all without the paths overlapping. Finally, tape strips are laid upon the substrate according to the defined paths, thereby forming the article.