The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 13, 2012

Filed:

Dec. 31, 2009
Applicants:

Brandon J. Dardanis, Steamboat Springs, CO (US);

Jess A. Dardanis, Golden, CO (US);

Kenneth M. Switzer, Frederick, MD (US);

James A. Peeders, Albuquerque, NM (US);

Inventors:

Brandon J. Dardanis, Steamboat Springs, CO (US);

Jess A. Dardanis, Golden, CO (US);

Kenneth M. Switzer, Frederick, MD (US);

James A. Peeders, Albuquerque, NM (US);

Assignee:

Pacific Coast Building Products, Inc., Rancho Cordova, CA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
E04F 13/077 (2006.01); B32B 37/02 (2006.01); B32B 37/12 (2006.01); B32B 37/18 (2006.01); B32B 38/10 (2006.01); B29C 65/52 (2006.01); E04C 2/04 (2006.01);
U.S. Cl.
CPC ...
Abstract

A mold core with a plurality of tension springs is placed in a mold box such that the top of the mold core is even with the top of the mold box when the plurality of tension springs have no tension. Block mix including a substantial amount of compressible material is poured into the mold and lightly vibrated. A movable bottom plate then moves downward at the same time as the mold core is moved downward a first distance to stretch the plurality of tension springs. After the mold core is moved downward the first distance, the movement of the mold core stops while the movement of the movable plate continues downward, thereby ejecting the partial block element from the mold. Block elements are cured, then glued together to form a complete block. One or both of the exterior surfaces of the block may have a wooden attachment layer attached.


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