The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 21, 2012

Filed:

Dec. 29, 2010
Applicants:

Kevin J. Engler, St. Charles, IL (US);

Jeff M. Griswold, Savanna, IL (US);

Mark A. Hentschel, Elburn, IL (US);

Inventors:

Kevin J. Engler, St. Charles, IL (US);

Jeff M. Griswold, Savanna, IL (US);

Mark A. Hentschel, Elburn, IL (US);

Assignee:

Robertshaw Controls Company, Carol Stream, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 7/06 (2006.01);
U.S. Cl.
CPC ...
Abstract

An electrical coil assembly utilizing a bi-metallic two-piece terminal construction and a method of manufacturing same are provided. The inner terminal structure utilizes a material that aids in the touchless attachment of the fine gauge magnetic wire to the inner terminal structure. The low mass of the inner terminal structure allows for increased winding speeds during the manufacturing process. The outer terminal structure utilizes a material that provides good corrosion resistance and electrical conductivity. The inner and outer terminal structures are electrically attached after the winding and electrical attachment process of the fine gauge magnetic wire. The coil and two-piece terminal connectors may then be encapsulated to provide a final electrical coil assembly.


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