Highly attrition resistant and dry regenerable sorbents for carbon dioxide capture

Abstract

Disclosed herein is a method for preparing a dry regenerable sorbent which comprises the steps of obtaining a slurry through formulation, mixing, comminuting and dispersion of the sorbent raw materials, forming the slurry by spray drying to produce sorbent particles, and calcining the sorbent particles. In the step of obtaining a slurry, there is used organic additives (dispersant, a flow control agent, and an organic binder) necessary to obtain a well-dispersed, stable and free-flowing slurry in which the raw materials are present below a sub-micron level (nanosize). The organic additives are removed and decomposed through the calcining. The use of the hydrophilic and high specific surface area support allows the dry regenerable sorbent to have a high reactivity. The solid active component is used instead of a liquid amine used in a conventional wet carbon dioxide capture technology. In addition, the sorbent can be re-used through continuous sorption and regeneration processes.