The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 17, 2012

Filed:

Jul. 23, 2009
Applicants:

Serge J. Bierhuizen, Santa Rosa, CA (US);

Gregory W. Eng, Fremont, CA (US);

Inventors:

Serge J. Bierhuizen, Santa Rosa, CA (US);

Gregory W. Eng, Fremont, CA (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01L 33/00 (2010.01);
U.S. Cl.
CPC ...
Abstract

A submount wafer, having mounted on it an array of LEDs with a phosphor layer, is positioned with respect to a mold having an array of indentions. A mixture of silicone and 10%-50%, by weight, TiO, is dispensed between the wafer and the indentions, creating a molded substantially reflective material. The molded mixture forms a reflective wall covering the sidewalls of the LED. The reflective material is then cured, and the submount wafer is separated from the mold such that the reflective material covering the sidewalls contains light emitted from the LED. The submount wafer is then diced. A piece (e.g., a reflector, support bracket, etc.) may then be affixed to the submount so the LED protrudes through a center hole in the piece. The inner edge of the piece is easily formed so that it is located at any height above or below the top surface of the LED.


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