The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 20, 2011

Filed:

Dec. 30, 2008
Applicants:

Andre R. Da Costa, Hercules, CA (US);

Christopher Alan Powers, Mandeville, LA (US);

Bruce Reynolds, Martinez, CA (US);

Seyi A. Odueyungbo, Hercules, CA (US);

Inventors:

Andre R. Da Costa, Hercules, CA (US);

Christopher Alan Powers, Mandeville, LA (US);

Bruce Reynolds, Martinez, CA (US);

Seyi A. Odueyungbo, Hercules, CA (US);

Assignee:

Chevron U.S.A. Inc., San Ramon, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C10G 31/09 (2006.01);
U.S. Cl.
CPC ...
Abstract

A process to upgrade heavy oil and convert the heavy oil into lower boiling hydrocarbon products is provided. The process employs a catalyst slurry comprising catalyst particles with an average particle size ranging from 1 to 20 microns. In the upgrade process, spent slurry catalyst in heavy oil is generated as an effluent stream, which is subsequently recovered/separated from the heavy oil via a filtration assembly. The filtration assembly has a least a filtration unit employing at least a membrane for separating heavy oil from the catalyst particles. Valuable metals can be recovered from catalyst particles for subsequent re-use in a catalyst synthesis unit, generating a fresh slurry catalyst.


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