The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 8057750 B1

PDF
Full Text
Expired
Date of Patent:
Nov. 15, 2011

Filed:

Jan. 29, 2010
Applicants:

Dale L. Nickels, Beaver Falls, PA (US);

Thomas E. Weyand, New Brighton, PA (US);

Michael E. Sawayda, McKees Rocks, PA (US);

Inventors:

Dale L. Nickels, Beaver Falls, PA (US);

Thomas E. Weyand, New Brighton, PA (US);

Michael E. Sawayda, McKees Rocks, PA (US);

Assignee:

Pittsburgh Iron Oxide, LLC, New Brighton, PA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01J 8/00 (2006.01); G05D 23/00 (2006.01); B01J 19/00 (2006.01); F27B 15/08 (2006.01); F27B 15/14 (2006.01); C22B 4/00 (2006.01); C22C 29/12 (2006.01); B22F 9/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

A process of producing magnetite with a high purity of greater than 90% magnetite, more typically greater than 98% magnetite, by reducing powdered hematite into magnetite under maximum temperatures of about 700 to 1300° C. against a counter-current of or concurrent with methane or natural gas in a heating device. The amount of methane used to reduce the hematite may be about 0.18 and 1.8 standard cubic feet of methane per pound of hematite. A product of high purity methane produced from the process is also provided, where the magnetite is below 1 μM in diameter and has a magnetic saturation greater than 90.0 emu/g. Corresponding apparatus using an improved feeder system for powdered hematite is provided.


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