The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 08, 2011

Filed:

Apr. 03, 2009
Applicants:

Leo Klinstein, Glenview, IL (US);

Paul Golko, Crystal Lake, IL (US);

William E. Jurkowski, Wheaton, IL (US);

Inventors:

Leo Klinstein, Glenview, IL (US);

Paul Golko, Crystal Lake, IL (US);

William E. Jurkowski, Wheaton, IL (US);

Assignee:

Dukane Corporation, St. Charles, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 41/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

An ultrasonic welding method includes the acts of pressing an ultrasonic welding stack mounted for linear movement against a first workpiece using an electrical servo motor, applying a predetermined initial load to the first workpiece, and initiating a weld, the initiating of the weld comprising outputting energy from the ultrasonic welding stack to the first workpiece. The method further includes sensing, with at least one sensor, a control variable, outputting a signal corresponding to the sensed control variable to a controller, simultaneously outputting energy from the ultrasonic welding stack to the first workpiece and maintaining a weld distance at or near zero until the signal corresponding to the sensed control variable satisfies a predetermined condition, and applying a controlled force, speed, or a combination of force and speed to said first workpiece with an electrically powered linear actuator to urge said first workpiece against a second workpiece to which said first workpiece is to be joined following satisfaction of said predetermined condition.


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