The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 11, 2011

Filed:

Aug. 03, 2004
Applicants:

Drew M. Spradling, Wheeling, WV (US);

Doug R. Amie, Adeno, OH (US);

Inventors:

Drew M. Spradling, Wheeling, WV (US);

Doug R. Amie, Adeno, OH (US);

Assignee:

Touchstone Research Laboratory, Ltd., Triadelphia, WV (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C01B 31/00 (2006.01); C01B 31/02 (2006.01); B29C 65/00 (2006.01); B29C 44/34 (2006.01); B29C 44/46 (2006.01); C08J 9/14 (2006.01); B32B 9/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

A process for the production of an open-cell carbon foam from a metallic salt of a lignosulfonate is described. The process includes heating the metallic salt of a lignosulfonate from ambient temperature to a maximum temperature, greater than about 250° C., at a rate sufficiently slow as to provide for essentially uniform heating of the lignin derived material. Heating of the lignin derived material is performed in a non-oxidizing atmosphere having a pressure greater than about 100 psig. The resultant carbon foam can subsequently be optionally subjected to carbonization or graphitization temperatures as desired. The resultant carbon foam has a regular open-cell structure. Densities of the carbon foam products are commonly in the range of about 0.1 g/cmto 0.2 g/cm. The carbon foams may also exhibit compressive strengths of up to about 200 psi. The carbon foam materials potentially have utility as lightweight thermal barriers and in many other of the applications associated with carbon foams.


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