The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 20, 2011

Filed:

Nov. 20, 2009
Applicants:

David John Rush, Denton, TX (US);

Juan Leal Gonzalez, Nuevo Leon, MX;

Inventors:

David John Rush, Denton, TX (US);

Juan Leal Gonzalez, Nuevo Leon, MX;

Assignee:

Unimin Corporation, New Canaan, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C09K 8/62 (2006.01); B02C 1/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

Method and system for making a spherical proppant having a selected grade from a naturally occurring mined mineral having a hardness of over 6.0 Mohs. The method and system involves preprocessing the mineral mechanically into a semi-dry feedstock comprising a mass of particles with initial sphericity values generally less than 0.60; subjecting the semi-dry feedstock to an aggressive abrasive attrition operation for a process time; and, controlling the process time to a value wherein the particles of the feedstock are converted to final processed particles having a sphericity greater than 0.60 by increasing the sphericity of the feedstock particles by at least 0.10. In addition, the processed particles are screened to obtain a proppant having a selected grade.


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