The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 16, 2011

Filed:

Jul. 17, 2009
Applicants:

Travis Joe Burchett, Derby, KS (US);

Randall R. Clark, Wichita, KS (US);

Randy R. Kysar, Derby, KS (US);

Inventors:

Travis Joe Burchett, Derby, KS (US);

Randall R. Clark, Wichita, KS (US);

Randy R. Kysar, Derby, KS (US);

Assignee:

Spirit Aerosystems, Inc., Wichita, KS (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 45/14 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method of fabricating and using a honeycomb core structure for aircrafts. The honeycomb core structure may comprise a septum positioned within and integral to a honeycomb core. The method may comprise sandwiching the septum between two sections of a die. Each section of the die may comprise a plurality of spaced apart columns, each having a hexagonal cross-section. The method may further comprise injecting melted thermoplastic throughout both sections of the die between the columns and cooling the thermoplastic, thereby hardening and integrating the thermoplastic and the septum together to form the honeycomb core structure. The method may also comprise affixing the honeycomb core structure within an aircraft structure to provide a structural load path for a primary component of the aircraft.


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