The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 17, 2011

Filed:

May. 26, 2009
Applicants:

Wataru Saka, Tochigi, JP;

Shoichi Taneichi, Tochigi, JP;

Takanobu Miyamoto, Tochigi, JP;

Inventors:

Wataru Saka, Tochigi, JP;

Shoichi Taneichi, Tochigi, JP;

Takanobu Miyamoto, Tochigi, JP;

Assignee:

Kao Corporation, Tokyo, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 61/02 (2006.01); B29C 65/18 (2006.01); D04H 1/54 (2006.01);
U.S. Cl.
CPC ...
Abstract

A bulky sheet material having three-dimensional protrusions comprises a first fiber layer and a second fiber layer provided on at least one side of the first fiber layer. The first fiber layer contains thermally shrunken heat-shrinkable fibers. The second fiber layer comprises heat non-shrinkable fibers. The first fiber layer and the second fiber layer are partly joined together at a large number of joints formed by fusion bonding. The joints are formed by melting and solidification of a heat fusible resin having a higher melting point than the shrinkage starting temperature of the heat shrinkable fiber. The second fiber layer forms a large number of protrusions between the joints by the heat shrinkage of the first fiber layer while leaving the joints as depressions.


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