Feedthrough filter terminal assemblies with breathable components to facilitate leak testing

Abstract

A feedthrough terminal assembly for an active implantable medical device (AIMD) includes a conductive terminal pin or lead wire which extends through a conductive ground plane of the AIMD in non-conductive relation. A feedthrough capacitor associated with the terminal pin or lead wire has first and second sets of electrode plates coupled, respectively, to the conductive pin or lead wire and to the ground plane. A breathable electromechanical connection material conductively couples the capacitor's electrode plates to respective components of the AIMD, which allows helium gas to pass freely therethrough during a standard pressurized or vacuum pull helium leak detection test. A breathable washer may be disposed between an alumina insulator and a surface of the capacitor. An additional further breathable coating or conformal coating may be placed over a surface of the feedthrough capacitor disposed toward the interior of the AIMD.