The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2010

Filed:

Jun. 05, 2008
Applicants:

Ashish Dubey, Grayslake, IL (US);

Joe W. Chambers, Lake Geneva, WI (US);

Aaron Greengard, McHenry, IL (US);

Alfred C. LI, Naperville, IL (US);

D. Paul Miller, Lindenhurst, IL (US);

Michael J. Porter, Hanover Park, IL (US);

Inventors:

Ashish Dubey, Grayslake, IL (US);

Joe W. Chambers, Lake Geneva, WI (US);

Aaron Greengard, McHenry, IL (US);

Alfred C. Li, Naperville, IL (US);

D. Paul Miller, Lindenhurst, IL (US);

Michael J. Porter, Hanover Park, IL (US);

Assignee:

United States Gypsum Company, Chicago, IL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B29C 39/20 (2006.01); B29C 70/06 (2006.01);
U.S. Cl.
CPC ...
Abstract

A structural cementitious panel, produced by a multi-layer process including providing a moving web; b. one of depositing a first layer of loose fibers upon the web and c. depositing a layer of settable slurry upon the web; d. depositing a second layer of loose fibers upon the slurry; e. embedding said second layer of fibers into the slurry; and f. repeating steps c. through e. until the desired number of layers of settable fiber-enhanced slurry in the panel is obtained. Also provided are an apparatus suitable for producing structural cementitious panels according to the present process, and a structural cementitious panel having multiple layers, each layer created by depositing a layer of settable slurry upon a moving web, depositing fibers upon the slurry and embedding the fibers into the slurry such that each layer is integrally formed with the adjacent layers.


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