The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 22, 2010

Filed:

Jul. 23, 2007
Applicants:

Kenneth C. Harding, Midlothian, VA (US);

Gene C. Weedon, Richmond, VA (US);

Inventors:

Kenneth C. Harding, Midlothian, VA (US);

Gene C. Weedon, Richmond, VA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 43/26 (2006.01);
U.S. Cl.
CPC ...
Abstract

A multi-calender process for forming a high modulus, high strength component for use in ballistic-resistant articles. The process includes forming ultrahigh molecular weight polyethylene powder into a uniform sheet at a low pressure. Multiple calender units mold and draw the uniform sheet into a non-fibrous, monolithic, ultra high molecular weight polyethylene tape. The multi-calender process and subsequent draw stages stretch the non-fibrous UHMWPE tape to a total draw of at least 100 to 1 to produce a high modulus, high strength UHMWPE component with a modulus of 1,400 grams per denier or greater. The multi-calender process of the present invention enables production of a high-strength, high-modulus UHMWPE component for ballistic-resistant articles and other applications at significantly higher rates and at a lower unit cost.


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