The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 15, 2009

Filed:

Mar. 29, 2004
Applicant:

Darren Kenneth Rogers, Wheeling, WV (US);

Inventor:

Darren Kenneth Rogers, Wheeling, WV (US);

Assignee:

Touchstone Research Laboratory, Ltd., Triadelphia, WV (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C10L 5/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

According to the present invention there is provided a porous coal-based material having a density of between about 0.1 g/cmand about 0.6 g/cmthat is produced by the controlled heating of small coal particulate in a 'mold' and under a non-oxidizing atmosphere. The coal starting material preferably exhibits a free swell index of between about 3.5 and about 5.0 and most preferably between about 4.0 and about 4.5. The porous product thereby produced can be machined, adhered and otherwise fabricated to produce a wide variety of low cost, low density products, or used in its preformed shape as a filter, heat or electrical insulator etc. Such porous products, without further treatment exhibit compressive strengths of up to about 6000 psi. Further treatment by carbonization or graphitization yields products that can be used as electrical or heat conductors. Methods for the production of these coal-based cellular products are also described.


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