The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 24, 2009

Filed:

Apr. 28, 2006
Applicant:

Roger L. Meadows, Gretna, VA (US);

Inventor:

Roger L. Meadows, Gretna, VA (US);

Assignee:

BGF Industries, Inc., Greensboro, NC (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
D06C 23/00 (2006.01); B32B 5/06 (2006.01); D04H 1/46 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method is provided for forming a relatively thick, lightweight, nonwoven insulating mat. The method includes the steps of forming a relatively thin, relatively dense first outer layer by needle punching a first batt of glass fibers and forming a relatively thin, relatively dense second outer layer by needle punching a second batt of glass fibers. A relatively thicker, relatively less dense intermediate batt of glass fibers is fed between the first and second layers. Thereafter, the first layer, intermediate batt, and second layer are needle punched together to form a multi-layer mat having a first layer, middle layer, and second layer.


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