The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 09, 2008

Filed:

Feb. 25, 2003
Applicants:

Jianxin Liu, N. Huntingdon, PA (US);

Michael L. Rynerson, Boston, MA (US);

Inventors:

Jianxin Liu, N. Huntingdon, PA (US);

Michael L. Rynerson, Boston, MA (US);

Assignee:

The Ex One Company, LLC, Irwin, PA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22D 19/14 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method for producing a cast article comprises using a porous powder article as a sacrificial pattern. The porous powder article is preferably made using a rapid prototyping process. The porous powder article is used as a sacrificial pattern for a mold into which a molten metal is cast. Some embodiments include a step of proving the porous powder article with a ceramic coating. Methods of making molds and patterns using a porous powder article are also disclosed. The powder comprising the porous powder article may be a metal, ceramic or cermet. In some embodiments, the powder alloys with the molten casting metal. In some other embodiments, the powder and the casting metal form a composite. Sacrificial casting mold patterns comprising porous powder articles and casting molds comprising such sacrificial patterns are also disclosed.


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