The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 18, 2008

Filed:

Apr. 29, 2005
Applicants:

J. Daniel Bryant, Murrysville, PA (US);

Jacob A. Kallivayalil, Pittsburgh, PA (US);

Mark D. Crowley, Pittsburgh, PA (US);

Joseph R. Genito, Lower Burrell, PA (US);

Larry F. Wieserman, Apollo, PA (US);

Deborah Murphy Wilhelmy, Greensburgh, PA (US);

William E. Boren, Jr., Export, PA (US);

Inventors:

J. Daniel Bryant, Murrysville, PA (US);

Jacob A. Kallivayalil, Pittsburgh, PA (US);

Mark D. Crowley, Pittsburgh, PA (US);

Joseph R. Genito, Lower Burrell, PA (US);

Larry F. Wieserman, Apollo, PA (US);

Deborah Murphy Wilhelmy, Greensburgh, PA (US);

William E. Boren, Jr., Export, PA (US);

Assignee:

Alcoa Inc., Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C22B 21/06 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method for producing an aluminum foam product wherein reactive gas producing particles are introduced into an aluminum alloy melt under controlled conditions and subjected to agitation to induce the production of foam-stabilizing by-products, and, under certain conditions, the production of gases used to produce the molten metal foam itself. Foam products produced through this method have intrinsically formed metal oxides and other solid particles dispersed therein and are devoid of the large extrinsically added stabilizing ceramic additions traditionally used in the production of aluminum foams. The invention claims a rapid, single step method for producing an inoculated, foamable melt using low cost precursor materials.


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