The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 01, 2008

Filed:

Dec. 22, 2004
Applicants:

Nader G. Dariavach, Upton, MA (US);

James A. Rice, Waukesha, WI (US);

Inventors:

Nader G. Dariavach, Upton, MA (US);

James A. Rice, Waukesha, WI (US);

Assignee:

EMC Corporation, Hopkinton, MA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 43/14 (2006.01);
U.S. Cl.
CPC ...
Abstract

A system is capable of making a metallic product with robust mechanical and electrical properties. The system includes a pressing stage configured to compress powder (e.g., MMC material) to form a green compact from the powder, a sintering stage configured to sinter the green compact to form a sintered structure from the green compact, and a consolidation stage configured to apply electric current to the sintered structure to form the metallic product from the sintered structure. The electric current is in the form of high density, short electric AC or DC pulses and results in consolidation of the sintered structure at grain boundaries to correct defects in the boundaries (e.g., areas of high electrical resistance) without melting the bulk metal to produce the metallic product. Such a system alleviates the need for coining process, which could fracture bonds and thus weaken the structure, following the sintering process.


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