The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 11, 2007

Filed:

Dec. 18, 2003
Applicants:

Wenkao Hou, Ypsilanti, MI (US);

Shixin Jack HU, Ann Arbor, MI (US);

Pei-chung Wang, Troy, MI (US);

Inventors:

Wenkao Hou, Ypsilanti, MI (US);

Shixin Jack Hu, Ann Arbor, MI (US);

Pei-Chung Wang, Troy, MI (US);

Assignees:

General Motors Corporation, Detroit, MI (US);

University of Michigan, Ann Arbor, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/00 (2006.01); B32B 37/00 (2006.01); B32B 7/04 (2006.01); B21J 15/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

The present invention provides a method of joining dissimilar materials, particularly a non-ferrous component to a ferrous component to form an assembly. In an overlapping configuration, the parts are held together under a clamping force while a self-piercing rivet is driven through the assembly by a welding electrode. The rivet pierces and passes through the non-ferrous component and then at least into contact with the ferrous component to thereby form a mechanical interlock. An electrical current is then applied to this mechanical retention to melt a portion of the rivet as well as a portion of the ferrous metal in the joining region. The flow of electrical current is then stopped after several welding cycles where the now melted material is allowed to solidify upon cooling, thereby forming a weld.


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