The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 13, 2007

Filed:

Aug. 06, 2004
Applicants:

James Easton Hendrix, Pacolet, SC (US);

Donald Hershel Hamrick, Belmont, NC (US);

Harold B. Edwards, Harrisburg, NC (US);

Inventors:

James Easton Hendrix, Pacolet, SC (US);

Donald Hershel Hamrick, Belmont, NC (US);

Harold B. Edwards, Harrisburg, NC (US);

Assignee:

Stowe-Pharr Mills, Inc., McAdenville, NC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D02G 3/02 (2006.01);
U.S. Cl.
CPC ...
Abstract

A process for making a high-strength spun yarn begins by feeding one or more tows of substantially uncrimped continuous filaments of high-modulus material having a tensile modulus exceeding about 20×10psi through a high-speed stretch-breaking apparatus operating at low total draft ratio (preferably about 2.0) to break the filaments into high-modulus staple fibers having an average length in the range of about 5 to 6 inches. The tows advantageously are heavy, for example, having a denier of about 25,000 to about 500,000. Following the stretch-breaking step, the staple fibers are collected in sliver cans, and the staple fibers are advanced from the sliver cans to a spinning machine, where the fibers are spun into yarn. An important aspect of the invention is that no intermediate processes are performed between the stretch-breaking and spinning processes, which minimizes disruption of the alignment of and damage to the staple fibers.


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