The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 09, 2007

Filed:

Jan. 16, 2003
Applicants:

Isao Kobayashi, Hyogo, JP;

Itsuo Miyahara, Hyogo, JP;

Hidetoshi Tanaka, Hyogo, JP;

Koji Tokuda, Hyogo, JP;

Inventors:

Isao Kobayashi, Hyogo, JP;

Itsuo Miyahara, Hyogo, JP;

Hidetoshi Tanaka, Hyogo, JP;

Koji Tokuda, Hyogo, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C21B 15/00 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method for making molten iron includes the steps of feeding a raw material mixture containing an iron oxide material and a carbonaceous reductant into a heating reduction furnace to reduce iron oxide in the raw material mixture with the carbonaceous reductant into solid reduced iron; transporting the solid reduced iron to a melting furnace; and combustion of a carbonaceous material supplied as fuel to melt the solid reduced iron in the melting furnace for producing molten iron. After the metallization of the solid reduced iron is enhanced to at least 60%, the solid reduced iron is transported to the melting furnace. The amounts of oxygen and the carbonaceous material supplied to the melting furnace are controlled so that the secondary combustion ratio of CO gas in the melting furnace is reduced to 40% or less. The heat transfer efficiency of the secondary combustion heat to the molten iron is preferably increased to at least 60%.


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