The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 29, 2006

Filed:

Jun. 17, 2003
Applicants:

Franco Leonardi, Dearborn Heights, MI (US);

John Matthew Ginder, Plymouth, MI (US);

Robert Corbly Mccune, Southfield, MI (US);

Inventors:

Franco Leonardi, Dearborn Heights, MI (US);

John Matthew Ginder, Plymouth, MI (US);

Robert Corbly McCune, Southfield, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B05D 1/12 (2006.01); B05D 3/00 (2006.01); B05D 5/00 (2006.01); H01F 1/08 (2006.01); H01F 1/14 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method of manufacturing electric machines comprised of geometrically patterned arrays of permanent magnets, soft magnetic materials, and electrical conductors deposited by kinetic spraying methods directly atop a carrier. The magnets and planar coils of the present invention may be integrally formed atop carriers to form electrical machines such as motors, generators, alternators, solenoids, and actuators. The manufacturing techniques used in this invention may produce highly defined articles that do not require additional shaping or attaching steps. Very high-purity permanent and soft magnetic materials, and conductors with low oxidation are produced.


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