The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 22, 2006

Filed:

Apr. 28, 2003
Applicants:

Takashi Ueda, Takasago, JP;

Yoshinori Takeda, Takasago, JP;

Inventors:

Takashi Ueda, Takasago, JP;

Yoshinori Takeda, Takasago, JP;

Assignee:

Kaneka Corporation, Osaka, JP;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C08J 3/12 (2006.01); C08J 3/26 (2006.01);
U.S. Cl.
CPC ...
Abstract

The present invention suggests thermoplastic polymer particles for molding, which can solve all at once the problem of fine powder caused by suspension polymerization process, the problem of reducing energy consumption when drying caused by emulsion polymerization process and the problem of the compounding process for processors, and a process for preparing the same. 100 parts by weight of polymer particles having an average particle size of 50 to 500 μm prepared by suspension polymerization are coated with 22 to 100 parts by weight of an emulsion polymer prepared by emulsion polymerization. A polymer suspension comprising the polymer having an average particle size of 50 to 500 μm prepared by suspension polymerization and a polymer latex prepared by emulsion polymerization are mixed in a proportion of 22 to 100 parts by weight of the emulsion polymer based on 100 parts by weight of the suspension polymer. After the solid content concentration of the polymer particles within the suspension of the polymer mixture is adjusted to 25 to 35% by weight, the mixture is contacted with an electrolytic aqueous solution at the Vicat softening temperature of the emulsion polymer or lower. Then, after heating to the Vicat softening temperature of the emulsion polymer or higher, the polymer particles are recovered by solid-liquid separation.


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