The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 15, 2006

Filed:

Nov. 29, 2004
Applicant:

Hartmut Claus, Gruenstadt, DE;

Inventor:

Hartmut Claus, Gruenstadt, DE;

Assignee:

BorgWarner, Inc., Auburn Hills, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22C 9/10 (2006.01); F02B 37/02 (2006.01); F02B 33/44 (2006.01); F02B 29/04 (2006.01); F02B 67/00 (2006.01); F02B 33/36 (2006.01); F02B 67/10 (2006.01); F02B 29/00 (2006.01); F02B 33/00 (2006.01); F01N 7/10 (2006.01); F04D 25/04 (2006.01); F02F 1/24 (2006.01); F02C 6/12 (2006.01); F02M 35/10 (2006.01);
U.S. Cl.
CPC ...
Abstract

A housing for a turbocharger comprises a housing shell which surrounds, at least partially, a rotor space, at least one manifold of a combustion engine, a pipe for connecting the housing shell with at least one manifold of the combustion engine, and a cylinder head of said combustion engine. All these parts are integrally cast as one single piece. This may be effected by a method which comprises the steps of: joining and bonding sand cores for part of a housing shell of the turbocharger with sand cores for shaping the cavities of the manifold, and these, in turn, with sand cores for shaping the cylinder head. Subsequently, inserting said joint and bonded sand cores into respective firmly interconnected molds for molding said part of a housing shell of said turbocharger, for said manifold and said cylinder head, and filling molten metal into said molds and allowing solidification of said metal. After that, the integrally cast single piece of part of the housing shell of the turbocharger together with the manifold and the cylinder head is released and the cores are removed.


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