Stable mechanical devices for precision optical alignment and packaging

Abstract

An optical alignment device holds fiber collimators in place with extremely good mechanical and environmental stability. The device includes a ball with a hole traversing the ball, an upper clamping block with a first inner concave spherical surface and a lower clamping block with a second inner concave spherical surface. The hole includes a shape that can accommodate or contact an optical component whose alignment is to be controlled. The ball, together with the enclosed optical component is firmly held between the first and second inner concave surfaces of the clamping blocks, which are tightened against the ball with screws. When firmly clamped within the concave surfaces, the ball is prevented from accidental movement but can still rotate about any axis to align the optical component. Once alignment is achieved, the optical component and the ball are secured in place by epoxy, glue, solder or other suitable adhesive.